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Industry-specific Solutions

Industry Specific Solutions

Advanced Multi-Camera Alignment

Solutions for Electronic Hardware and OLED Display Manufacturing 

                                                              

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Display manufacturers face unprecedented challenges: How do you meet the high accuracy demands of the latest touch panel and FPD technologies? How quickly can you integrate your vision solution, from prototype to production? And how easily can you modify it for product change-overs? Cognex offers multi-camera, vision-guided alignment solutions in several formats designed to meet these challenges. Choose between a configurable template and an easy-to-use, compact sensor to meet your specific application requirements.

AlignPlus Display Alignment

Cognex AlignPlus is a turnkey vision solution designed for high precision alignment applications in OLED display manufacturing, touch panel and FPD lamination, bonding, cover glass screen printing, and module assembly. Machine vision tools include patented hand-eye calibration, line finders in challenging conditions such as beveled edges, and pattern-matching vision tools. Engineered as a configurable template, AlignPlus rapidly integrates with a wide assortment of camera and motion stage designs and runs on a Windows-based PC.

Stages of OLED display manufacturing and assembly for a consumer electronic device

Accuracy icon  Accuracy

Automation icon Automation

Flexible icon Flexibility

  • Locate fiducials and edges with industry-leading PatMax and LineMax vision technology.
  • Compensate for the smallest optical distortions and non-linear motion system errors.
  • Perform field calibration with automated routines that don’t require vision experts.
  • Create alignment recipes by graphical configuration eliminating time-consuming trial-and-error procedures.
  • Reduce downtime with built-in diagnostic testing that pin points sources of error during alignment.
  • Select from a broad range of cameras, image acquisition, and processing configuration for optimal price and performance.
  • Adapt to unique designs with customizable application software.
  • Interface with most stages and robots with plug-ins.

AS200 Alignment Sensor

The AS200 Alignment Sensor is designed specifically to provide vision-guided alignment for motion stage or robot control. The fully self-contained sensor with built-in modular lensing and lighting makes installation simple and quick. Sensor configuration is performed by a simple operator interface without the need for vision programming. Automated motion-vision calibration launches with a click of a button. Offering robust performance, compact design, and simple deployment, the AS200 sensor is the preferred choice for vision-guided alignment for machines and equipment used in electronics assembly.

AS200 Applications

Best icon PatMax Robustness

All in one icon All-In-One Sensor

Configuration icon Configuration

  • Locate parts, fiducials, patterns and features with industry-leading PatMax vision technology
  • Provide accuracy and repeatability under the most challenging conditions
  • Integrates lighting, lens, camera and processor in an affordable compact sensor
  • Simplifies installation and saves panel space
  • Configure the vision setup in minutes with no vision programming
  • Single click stage/robot auto-calibration that can be deployed without need for vision experience

For more information on Cognex display manufacturing solutions:

 

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